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Extruder screw barrel

Product: Extruder screw barrel
Material:38CrMoAIA/SACM645/AISI4140/SKD61/etc
Nitriding depth:03.5-0.8mm
Alloy depth:2.0-3.0mm
Quenching hardness: HRC55-62
Surface roughness:Ra0.4
Screw straightness:0.015mm
Origin: China

Availability:

Product Description

Specification:

For good plasticizing effect, we have different designs of screw and barrel for extruder or injection to meet customer’s demand.Our factory manufactures with high-quality material, applying the method of hardening and tempering and nitriding, thus it enjoys the characteristics of long working life, wear resistance, and anti corrosion. Besides, the technique of hard alloy spraying or chrome plating can be used on the working surface of screw, which will make it have better using effectiveness. We can produce for Haitian, Chenhsong, Demag, Engle, Nigrobossi, KMD, NPM, BOY, HUSKY, Nippon Steel, Toshiba, Nissei, Mitsubishi, CINCINNATI, BATTENFELD, KRUSSMAFFEI, BAUSANO, WEBER, AMUT and so on.

Extruder screw diameter: 15 – 300 MM
LD for extruder screw: 1:5 – 1:65
Extruder barrel OD: 20-500 MM


Technical Parameter

Base Material

1)38CrMoAlA(JIS SACM645);2)Cr12MOV(JIS SKD-11) ;
3)4Cr5MoSiV1(JIS SKD-61) ;4)42CrMo(AISI 4140)

Bimetallic Alloy Materials

1)Fe-based alloy  2)Ni-based alloy/Deloro alloy
3)Co-based alloy  4)NiCo-based alloy
5)Tungsten carbide/Wolfram carbide

Double-alloy level

Level A – containing Tungsten of 40%
Level B – containing tungsten of 25%
Level C – containing tungsten of 15%

Surface Treatment

Heat Treatment
High Frequency Treatment
Nitriding treatment(120 Hours):
Depth of Nitrided Layer: 0.5-0.8 mm
Hardness of Nitrided Layer: 900-1020Hv (HRC56°-65°)
Hard Chrome Plating treatment:
Thickness of Hard Chrome Plating Layer: 0.05-0.10mm
Hardness of Hard Chrome Plating Layer: ≥950HV
Nickel alloy plating.treatment:
Bimetallic Barrel/Cylinder: Centrifugal Casting (Inlay Alloy)
Bimetallic Screw: Plasma Alloy Coating Spraying
Depth of Bimetallic Layer: >2mm
Hardness of Bimetallic Layer: HRC55°-72°
Spraying corrosion wear-resisting dual metal layers

Basic information

Roughness of the surface:Ra0.4um
Linearity of the screw: ≤0.015mm
Linear axis limit: ≤0.02mm
Hardness after Hardening & Tempering: HB240-280
Fragility of Nitration:≤Two class

Material Application

1)General Plastics
2)ABS,PA,PC,PE,PET,PP,PS,EVA,PU,PVC,U-PVC,etc
3)PA + GF(Glass Fiber)
4)Flame-resistant Reinforced Plastics
5)Modified Engineering Plastics
6)All kinds of Mixed Recycled Material(in Scrap or Granule), PVC + 30% CaCo3, etc


***Grade available:

1. Standard grade: 38CrMoAlA + nitriding 96 hours

2. Bimetallic grade: 38CrMoAlA + bimetallic alloy


Material

1)38CrMoALA(JIS SACM645)

2)42CrMo(JIS SCM440)

3)9Cr18MoV
4)CW6Mo5Cr4V2

5)Various high quality alloy steels,According to different usage, the choose for alloy is different, some require for abrasion-resistant while some require for corrsion-resistant. For standard, we have Fe-based, Ni-based,W2Calloy,Tunsten alloy etc for choice.

6)The foreign material we used as following:

*Germanysteel, GH113 ,2250 ,2842 ,1.8509 ,1.442 ,1.6582 ,1.6523 ,1.2080,1.4542,

*USA steel, P20,420,L6,H13,W110,D3,A2,D6,O1,S1,M35,8620,3115,K52440
*Sweden steel, 718S,718H,S136,S136H,STAVAX,ASP-23,ASP-30
*Australia Steel, M202,M300,W302,K460,W300,K900,K100,W321
*Hardness steel, YG6X,YG 6A,YG 6,YG8N,YG8,YG8C,YG11C,YG 15,YT5,YT14,YT30
*Japan Steel, SKT 4,YXM 4,YXM 42,SNC 815,SK -3,SKS 3,and etc.



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